"Orders for carbon fiber materials and bicycles have been booked until the end of 2025." December 13, into the Taishan Sports Industry Group Co., LTD., Shandong Taishan Rui Bao Composite Materials Co., LTD. (hereinafter referred to as "Taishan Rui Bao"), chief engineer Deng Longxun said that the company's annual output of 120,000 ultra-light high-grade carbon fiber bicycles of the new production line is running at full capacity, plus the original production capacity, Taishan Rui Bao annual production capacity has reached 200,000 units, Products sell well at home and abroad.
As the official designated vehicle of China National Cycling team, Taishan Ruibao's products have created a world record in many international competitions by Chinese athletes riding domestic "chariots". "In track cycling, the gap between competitors is often down to the millisecond, so the performance of the equipment is extremely demanding." Deng Longxun introduced that a lightweight bicycle is an important magic weapon to help athletes win. Taishan Ruibao specially customized for China national cycling team Ruibao T24 track car, the use of T1100 carbon fiber material to build, frame only 1150 grams, in the world's equivalent products to do the lightest, and a vehicle is only 9600 grams.
From product design, to production process, materials, all the way to compete scientific and technological content...... In just a few years, with independent research and development, Taishan Ruibao's products have won the favor of domestic and foreign markets, and are now making efforts to automate and intelligent production to promote the transformation and upgrading of enterprises.
Only with sufficient production scale can we support the automation and intelligent upgrading of enterprise production. Deng Longxun admitted that the current limitation of carbon fiber material process, coupled with the limited scale of domestic carbon fiber materials and carbon fiber bicycle industry, the overall level of automation and intelligence of the industry is not high. In recent years, with the opportunity of building the second phase of the factory, Taishan Ruibao has introduced industry 4.0 standards and invested a lot of money to transform and upgrade the production line.
Taishan Ruibao has the country's largest high-end carbon fiber bicycle research and development and production base. In the carbon fiber bicycle production workshop put into production in 2023, the reporter noted that the automation level of the entire production line is high, compared with the original workshop, the new workshop not only has a mechanical arm, but also adds an automatic hanging line. "The production line is constantly moving toward automation, currently compared to the traditional production line can save 30% of the manpower, such as manual cutting into automatic cutting, molding, drawing process also uses the robot, in addition, the production line uses the product two-dimensional code system to ensure that the product from 'birth' to the hands of consumers, you can trace the information of each process," Details of parts, products, etc. are also available." Deng Longxun introduced.
Although the investment is huge, the benefits brought by transformation and upgrading to the enterprise are also considerable. This benefit is not only reflected in the improvement of production efficiency, but also in the improvement of product quality. Deng Longxun gave an example, increasing the production line of the automatic hanging line is more reasonable, effectively avoiding the bump in the handling of the carbon fiber frame, the inspection rate has increased by more than 20%, and the annual output has increased by more than 10%.
"In the future, we will also carry out further information transformation of production process control." Deng Longxun said that with the continuous expansion of product market share, Taishan Ruibao's production is becoming more intelligent, which will also lead the upgrade of the entire industry. The intelligent upgrading and transformation of Taishan Ruibao is only a microcosm of Taishan Sports Industry Group's seizure of the commanding heights of science and technology and industrial development in the field of global high-end sports equipment. In recent years, the company has built an annual output of 2 million sets of home smart fitness bag project, an annual output of 20 million square meters of functional artificial turf intelligent production project, an annual output of 120,000 ultra-light high-grade carbon fiber bicycle production project, built an intelligent, digital factory.